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Gregg Wallace is in Germany at a historic pencil factory where they produce 600,000 writing implements a day.

Gregg Wallace is in Germany, at a historic factory which produces 600,000 pencils a day. At materials intake he is astonished that the main material in a pencil is not lead, but graphite. He helps mix this with clay to produce a 250-kilo batch 鈥 enough for 200,000 pencils. He also discovers why these pencils are hexagonal - because it stops them rolling off the table. And he performs an unusual quality check by throwing his finished pencils from a 25-metre-high tower. When they are chopped open the leads are still intact.

Meanwhile, Cherry Healey is at Manchester University examining the astonishing properties of graphite. She discovers that this highly conductive form of carbon is also able to withstand temperatures up to 3,000 degrees Celsius. More surprising still, if you strip a single layer of atoms from its surface, you produce an entirely new material known as graphene. Thin and virtually invisible, embedding this in our phone screens could mean that in future we could simply roll them up. She is also investigating the science behind graphology and asking if we can evaluate personality from handwriting style.

Historian Ruth Goodman is on the trail of the very earliest pencils in the Lake District. It is a story which begins in the 15th century with the discovery of a huge deposit of pure graphite in the Borrowdale valley. Carved into sticks and wrapped in string, it made a brilliant writing tool. Ruth is also wondering if, in this modern digital age, the pencil is outdated technology. But she finds documents that show the death of handwriting has been prematurely announced on many occasions, dating right back to the invention of the printing press.

59 minutes

Last on

Wed 17 Apr 2019 01:15

Clip

Music Played

  • Little Mix

    Change Your Life

  • Sigala

    Came Here For Love (feat. Ella Eyre)

  • Little Mix

    Change Your Life

  • Lucius

    Turn It Around

  • Paloma Faith

    Upside Down

  • Kylie Minogue

    Lost Without You

  • Little Mix

    Word Up!

  • Anne-Marie

    Breathing Fire (Explicit)

  • Bipolar Sunshine

    Are You Happy?

  • Miracle (Instrumental)

    Chvrches

  • Solomon Grey

    Elements

  • Paloma Faith

    Agony

  • Gary Numan

    Metal

  • Goldfrapp

    Ooh La La

  • 顿别别别鈥怢颈迟别

    Groove Is In The Heart (Bootsified To The Nth Degree Edit)

  • Kraftwerk

    Abzug

  • DEVO

    Working In A Coalmine

  • Dr. Dre

    Forgot About Dre (feat. Eminem)

  • Eminem

    My Name Is

  • Goldfrapp

    Slide In

  • Mika

    Big Girl You're Beautiful

  • Years & Years

    If You're Over Me

  • Goldfrapp

    Voicething

  • Jay Pryor

    Rich Kid$

  • ALMA

    Good Vibes

  • Kraftwerk

    The Robots

  • Youngblood Hawke

    Pressure

  • Sigala

    Lullaby

Credits

Role Contributor
Presenter Ruth Goodman
Presenter Cherry Healey
Presenter Gregg Wallace
Producer Phillip Smith
Executive Producer Jenny Midl
Executive Producer Sanjay Singhal
Director Michael Rees
Series Producer Amanda Lyon
Producer Phil Stein
Director Phil Stein

Broadcasts

Learn more about the history of the factory and how it has evolved with an interactive from The Open University.

The fascinating stories behind the production of some of our favourite products.