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Gregg Wallace is in France at an enormous croissant factory where they produce 336,000 flaky pastries a day.

Gregg Wallace is in France at an enormous croissant factory where they produce 336,000 of the flaky pastries every day. He follows the production of croissants from the arrival of 21 tonnes of butter right through to dispatch. Along the way he learns how they use an 83-year-old strain of yeast to pack a flavourful punch and discovers the secret of pastry lamination. They layer very thin slices of butter between sheets of dough to create the famous flaky pastry.

Meanwhile, Cherry Healey is testing the best way to eat a croissant. With the help of a professor who specialises in the science of our senses, she discovers that there is an optimum way to consume them. Ideally, they will be served warm so that the butter inside oozes fat into the pastry, smothered in jam to give a sugar and fat hit, and eaten from a paper bag so that the crinkly sound accentuates the flaky texture of the pastry. She also heads to north Wales, visiting a farm and dairy where they produce a special type of ‘concentrated’ butter. The butter is a whopping 99.8% fat, perfect for producing croissants with a long shelf life.

Historian Ruth Goodman is in Paris investigating the croissant’s surprising Austrian origins. It is thought that it originated with a pastry called a kipferl, which Austrian bakers invented in the 17th century to commemorate a heroic victory over the armies of the Ottoman Empire. Its shape was a mocking reference to the crescent on their enemy’s flag. But it took a while to transform into the modern pastry - the earliest written recipe she manages to find for a modern French croissant comes as late as 1906. Ruth also discovers that bread played a vital role in the French Revolution.

59 minutes

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Music Played

  • Taylor Swift

    Shake It Off

  • Taylor Swift

    Shake It Off

  • Daft Punk

    Get Lucky (feat. Pharrell Williams)

  • Charles Trenet

    Boum

  • Big Thief

    Shark Smile

  • Of Monsters and Men

    Little Talks

  • Laura Marling

    Ghosts

  • The Heavy

    How You Like Me Now?

  • Rizzle Kicks

    Lost Generation

  • Lorde

    Bravado

  • MGMT

    Kids

  • Example

    One More Day (Stay With Me)

  • Serge Gainsbourg & Jane Birkin

    Je T'aime Moi Non Plus

  • Jane Birkin & Serge Gainsbourg

    Je t'aime...moi non plus

  • Mika

    Big Girl You're Beautiful

  • The Killers

    When You Were Young

  • Rizzle Kicks

    Mama Do The Hump

  • Metronomy

    Everything Goes My Way (feat. Roxanne Clifford)

  • Fyfe

    Relax

  • Franz Ferdinand

    40'

  • Ellie Goulding

    Burn

  • Rihanna

    Take A Bow

  • Air

    Kelly Watch The Stars

Credits

Role Contributor
Presenter Gregg Wallace
Presenter Cherry Healey
Presenter Ruth Goodman
Production Manager Samara Friend
Executive Producer Amanda Lyon
Executive Producer Sanjay Singhal
Series Producer Michael Rees
Editor John Payazidis
Editor Tony Graynoth
Production Company Voltage TV

Broadcasts

Learn more about the history of the factory and how it has evolved with an interactive from The Open University.

The fascinating stories behind the production of some of our favourite products.