大象传媒

Making fertiliser - OCR GatewayHaber process and Contact process - Higher

Fertilisers contain elements needed for plant growth. They are made in different ways in the lab and in industry. Reaction conditions are chosen to get an acceptable yield in an acceptable time.

Part of Chemistry (Single Science)Global challenges

Haber process and Contact process - Higher

The reaction conditions used are chosen to obtain an acceptable of in an acceptable time. For example, there would be little in getting a very high yield if it took several weeks or months to achieve.

The Haber process

The for making ammonia provides a useful example of how this works:

N2(g) + 3H2(g) 鈬 2NH2(g) (forward reaction is )

Controlling temperature

If the temperature is increased, the moves in the direction of the reaction. This means it moves to the left in the Haber process.

You might think that a low temperature is chosen, moving the equilibrium position to the right and making more ammonia. However, the rate of reaction is low at low temperatures. So a compromise temperature of 450 掳C is chosen. This is:

  • low enough to achieve an acceptable yield
  • high enough to do this in an acceptable time

Controlling pressure

If the is increased, the equilibrium position moves in the direction of the fewest of gas. This means it moves to the right in the Haber process.

You might think that a very high pressure is chosen to move the equilibrium position to the right, making more ammonia.

However, it is expensive to achieve very high pressures. Stronger equipment is needed, and more energy is needed to compress the gases. So a compromise pressure of 200 is chosen. This is:

  • low enough to keep costs down
  • high enough to achieve an acceptable yield
Graph showing percentage yield of ammonia against pressure in atmospheres, with increasing temperatures.
Figure caption,
The yield of ammonia changes with changes in pressure and temperature

Using a catalyst

do not change the concentrations of reacting substances in reversible reactions. However, they do reduce the time taken to reach equilibrium. Iron is a cheap catalyst used in the Haber process. It helps to achieve an acceptable yield in an acceptable time.

Question

State three reaction conditions that are controlled in industrial reactions.

The Contact process

The is one of the stages involved in the manufacture of sulfuric acid. Sulfur dioxide reacts with oxygen to make sulfur trioxide:

2SO2(g) + O2(g) 鈬 2SO3(g) (forward reaction is exothermic)

Controlling temperature

If the temperature is increased, the equilibrium position moves in the direction of the endothermic reaction. This means it moves to the left in the Contact process.

You might think that a low temperature is chosen, moving the equilibrium position to the right and making more sulfur trioxide. However, the rate of reaction is low at low temperatures. So, as in the Haber process, a compromise temperature of 450 掳C is chosen.

Controlling pressure

If the pressure is increased, the equilibrium position moves in the direction of the fewest molecules of gas. This means it moves to the right in the Contact process.

You might think that a very high pressure is chosen to move the equilibrium position to the right, making more sulfur trioxide. However, the equilibrium position is already far to the right in this reaction.

There is no need for a high pressure, so a pressure of two atmospheres is used. This is just enough to push the reacting gases through the reactor.

Using a catalyst

Vanadium(V) oxide, V2O5, is the catalyst used in the Contact process. It helps to achieve an acceptable yield in an acceptable time.