Haber process and Contact process - Higher
The reaction conditions used are chosen to obtain an acceptable yieldThe mass of product made in a chemical reaction. The percentage yield is a measure of the yield obtained compared to the maximum possible yield. of productA substance formed in a chemical reaction. in an acceptable time. For example, there would be little profitThe difference between revenue and costs. A key aim for all businesses. in getting a very high yield if it took several weeks or months to achieve.
The Haber process
The Haber processThe industrial chemical process that makes ammonia by reacting nitrogen and hydrogen together. for making ammonia provides a useful example of how this works:
N2(g) + 3H2(g) 鈬 2NH2(g) (forward reaction is exothermicReaction in which energy is given out to the surroundings. The surroundings then have more energy than they started with so the temperature increases.)
Controlling temperature
If the temperature is increased, the equilibrium positionA measure of the relative concentrations of substances in an equilibrium, showing if there are more reactants or products at equilibrium. moves in the direction of the endothermicReaction in which energy is taken in. reaction. This means it moves to the left in the Haber process.
You might think that a low temperature is chosen, moving the equilibrium position to the right and making more ammonia. However, the rate of reaction is low at low temperatures. So a compromise temperature of 450 掳C is chosen. This is:
- low enough to achieve an acceptable yield
- high enough to do this in an acceptable time
Controlling pressure
If the pressureForce exerted over an area. The greater the pressure, the greater the force exerted over the same area. is increased, the equilibrium position moves in the direction of the fewest moleculeA collection of two or more atoms held together by chemical bonds. of gas. This means it moves to the right in the Haber process.
You might think that a very high pressure is chosen to move the equilibrium position to the right, making more ammonia.
However, it is expensive to achieve very high pressures. Stronger equipment is needed, and more energy is needed to compress the gases. So a compromise pressure of 200 atmosphereA unit of pressure. is chosen. This is:
- low enough to keep costs down
- high enough to achieve an acceptable yield
Using a catalyst
catalystA substance that changes the rate of a chemical reaction without being changed by the reaction itself. do not change the equilibriumIn chemical reactions, a situation where the forward and backward reactions happen at the same rate, and the concentrations of the substances stay the same. concentrations of reacting substances in reversible reactions. However, they do reduce the time taken to reach equilibrium. Iron is a cheap catalyst used in the Haber process. It helps to achieve an acceptable yield in an acceptable time.
Question
State three reaction conditions that are controlled in industrial reactions.
Temperature, pressure, and the use of a catalyst.
The Contact process
The Contact processThe reaction between sulfur dioxide and oxygen, producing sulfur trioxide needed to make sulfuric acid. is one of the stages involved in the manufacture of sulfuric acid. Sulfur dioxide reacts with oxygen to make sulfur trioxide:
2SO2(g) + O2(g) 鈬 2SO3(g) (forward reaction is exothermic)
Controlling temperature
If the temperature is increased, the equilibrium position moves in the direction of the endothermic reaction. This means it moves to the left in the Contact process.
You might think that a low temperature is chosen, moving the equilibrium position to the right and making more sulfur trioxide. However, the rate of reaction is low at low temperatures. So, as in the Haber process, a compromise temperature of 450 掳C is chosen.
Controlling pressure
If the pressure is increased, the equilibrium position moves in the direction of the fewest molecules of gas. This means it moves to the right in the Contact process.
You might think that a very high pressure is chosen to move the equilibrium position to the right, making more sulfur trioxide. However, the equilibrium position is already far to the right in this reaction.
There is no need for a high pressure, so a pressure of two atmospheres is used. This is just enough to push the reacting gases through the reactor.
Using a catalyst
Vanadium(V) oxide, V2O5, is the catalyst used in the Contact process. It helps to achieve an acceptable yield in an acceptable time.