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Textiles: Manufacturing techniques - EduqasCutting and joining

In the textile and clothing industry fabrics are dyed, printed and finished before being cut, assembled and shaped by machine operators. For the garments to fit, accuracy in construction is important.

Part of Design and TechnologyIn-depth technical principles

Cutting and joining

Cutting equipment

When textile material is transformed from its (usually from a ) into a product or garment, the term is used. These rolls of fabric come in standard widths of 90 cm, 115 cm, 150 cm, 200 cm or 240 cm.

Cutting this fabric must be accurate to ensure all pieces fit together on assembly, and the following equipment can be used to do this:

  • fabric shears - sharp, have long blades and are designed to cut fabric easily and cleanly
  • embroidery scissors - small, have a sharp pointed blade and are used for cutting intricate work
  • pinking shears - prevent fraying, produce a zig-zag pattern along the edge of the fabric and are often used once a seam has been produced

In an industrial environment, fabric cutting equipment is far more robust because it has to deal with many plies of fabric:

  • band knife or straight blade - a straight blade is used to cut through many plies of woven fabric
  • round blade - a rotating cutter is used to cut through many plies of knitted fabric to prevent it from laddering
  • die cutter - works like a pastry cutter stamping out shapes when pressure is applied and is used for simple shapes that don鈥檛 change as the dies are expensive to make, eg shoe insoles
  • - an example of and a quick method to cut out fabric pieces by directing a high-power laser beam, which then either melts or burns it, leaving a highly accurate cut edge or engraved patterns on the surface of the fabric
A worker wears a chainmail glove as he operates a large band knife to cut a fabric sheet.

Joining fabrics

The most common method of joining fabric together is by sewing a . There are three main types of seams used in the textile industry:

  • plain seam - two pieces of fabric are joined together with a running stitch allowing for a seam allowance, which must be measured correctly to the desired width otherwise the garment being sewn will be the wrong size or shape, and needs neatening to prevent fraying (achieved by )
  • flat fell seam - very strong and required for textile products that are to be used, worn and/or washed a lot, seen on the right side of the fabric as two rows of stitching, eg on the inside leg seam of jeans
  • French seam - sewn twice starting with the wrong sides of the fabric together, the first at a depth of 1.0 cm, trimmed and resewn at 0.5cm encasing the previous seam, self-neatening and used with fine fabrics to avoid becoming bulky
Image gallerySkip image gallerySlide 1 of 2, The back of a pair of jeans shows several double-stitched flat felled seams., Flat fell seam

Fabrics can be shaped while being joined together:

  • gathering - achieved by sewing two parallel lines of running stitch within the seam allowance to the top of a piece of fabric that can be pulled gently to up the fabric and create fullness
  • pleats - even folds of fabric are pressed and then sewn into place using a running stitch, often used to shape skirts
  • darts - a triangle fold of fabric is stitched and used to shape a garment to fit the body snugly, found on the bust, waist or back of a top or dress, a dart is sewn on the side of the fabric
Three different textile forming techniques - gathering on a skity, pleats on a skirt and darts on a bodice.