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Systems: Manufacturing techniques - EduqasLaser cutting and 3D printing

Specialised manufacturing techniques and processes such as deforming, reforming, wastage and fabrication depend on the materials and components being used.

Part of Design and TechnologyIn-depth technical principles

Laser cutting and 3D printing

Laser cutting

A can use a to cut or engrave complex shapes out of card, wood, foam, plastic or circuit board.

Image gallerySkip image gallerySlide 1 of 2, A laser cutter cuts small shapes into a piece of clear acrylic plastic., A laser cutter
Advantages of laser cuttingDisadvantages of laser cutting
Precise and accurateEquipment is expensive, as is maintenance
Can cut complex shapesTraining is needed
Engraves and cutsVentilation is needed
Leaves a smooth edge
Quick
Advantages of laser cuttingPrecise and accurate
Disadvantages of laser cuttingEquipment is expensive, as is maintenance
Advantages of laser cuttingCan cut complex shapes
Disadvantages of laser cuttingTraining is needed
Advantages of laser cuttingEngraves and cuts
Disadvantages of laser cuttingVentilation is needed
Advantages of laser cuttingLeaves a smooth edge
Disadvantages of laser cutting
Advantages of laser cuttingQuick
Disadvantages of laser cutting

3D printing

is an additive process that follows CAD designs to place layers on top of each other repeatedly and create a 3D object. A of plastic (Acrylonitrile butadiene styrene (ABS), polylactic acid (PLA), Nylon) is fed into the machine and heated so that it is softened and sticks to the previous layer. It has been utilised in many industries, including in the production of prosthetics, but can be utilised in electronics also.

A yellow plastic model of a prosthetic hand being 3D printed.
Image caption,
3D printed model of a prosthetic hand
Advantages of 3D printingDisadvantages of 3D printing
No moulds or formers are neededEquipment is expensive, as is maintenance
Alterations can be made to the design digitally before wasting materialsTraining is needed
It uses hardwearing, durable, waterproof and lightweight plasticsCan only use plastics
Can create complex shapesThe layering process is slow
Advantages of 3D printingNo moulds or formers are needed
Disadvantages of 3D printingEquipment is expensive, as is maintenance
Advantages of 3D printingAlterations can be made to the design digitally before wasting materials
Disadvantages of 3D printingTraining is needed
Advantages of 3D printingIt uses hardwearing, durable, waterproof and lightweight plastics
Disadvantages of 3D printingCan only use plastics
Advantages of 3D printingCan create complex shapes
Disadvantages of 3D printingThe layering process is slow