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Making chemicals on an industrial scaleChoosing reaction pathways - Higher

In industrial reactions, an acceptable yield in an acceptable time is needed. Catalysts increase the rate of the desired reaction, which helps to reduce the energy demand and cost of a process.

Part of Chemistry (Single Science)Making useful chemicals

Choosing reaction pathways - Higher

Usually, there is more than one way to make a particular substance. A describes the sequence of reactions needed to produce a desired . The pathway chosen for a product depends on factors such as:

  • rate of reaction
  • usefulness of

Increasingly, 'green chemistry' ideas are also included to ensure the of a process.

Factors which affect the sustainability of a process include:

  • whether the are or not
  • the impact on other competing uses for the raw materials
  • the type and amount of by-products
  • waste
  • energy inputs and outputs

Making ethanol

The manufacture of , used as a , provides a useful example for choosing reaction pathways. Ethanol is manufactured in two ways.

1. of plant sugars:

glucose \(\rightarrow\) ethanol + carbon dioxide

C6H12O6(aq) \(\rightarrow\) 2C2H5OH(aq) + 2CO2(g)

2. of , obtained from , using steam:

C2H4(g) + H2O(g) \(\rightarrow\) C2H5OH(l)

The table summarises some features of these two processes.

ProcessYield (%)Atom economy (%)Rate of reaction
Fermentation of sugars1551.1Low
Hydration of ethene95100High
ProcessFermentation of sugars
Yield (%)15
Atom economy (%)51.1
Rate of reactionLow
ProcessHydration of ethene
Yield (%)95
Atom economy (%)100
Rate of reactionHigh

Worked example

Use information in the table above to evaluate the two processes for producing ethanol.

Fermentation has a lower percentage yield and rate of reaction than the hydration of ethene. The hydration of ethene has an atom economy of 100%, showing that all the in the form the desired product. As it also has a higher rate of reaction, the hydration of ethene appears to be the better way to make ethanol.

Equilibrium position

The hydration of ethene is a . The lies to the left, so only about 5% of the ethene supplied is converted to ethanol. The overall yield of 95% is achieved by unreacted ethene through the reactor.

Using by-products

Carbon dioxide is a by-product of the fermentation of plant sugars. It may be sold to fizzy drinks manufacturers to provide the bubbles in lemonade and cola. This makes it a desirable product as well, so the atom economy can be increased to 100%.

Question

Suggest an explanation for why the raw materials needed may affect the reaction pathway chosen for the manufacture of ethanol.